A little update on where I'm at with this copter.
I just switched over to the KDE triple propeller adapters with DJI 1552 props. I was very skeptical about this move but from what I had read and who it was from I just couldn't resist giving it a try. I had to do something because the 15x5.5 CF props and 16x5.4 beechwood props I had purchased were both not up to the job. The CF were utter crap and the beechwood were actually really good but I had to remove a lot of material to get the hubs balanced. I spent a lot of time balancing these props and they cause a lot of vibs still.
I must say that I am blown away by how good the KDE adapters with the DJI props are! I simply weighed the props with a high precision scale and put them together in piles of three. I then put them on the adapters and mounted them to the motors and flew. I was anticipating a loss in flight time due to increased amp draw but I actually have seen slight decrease in amp draw and increased flight times to my surprise. I can fly 27 minutes fully loaded when landing at the change to 21.6V. I could easily get a few more minutes out of it if needed. Plus it now fits in the back seat of my truck and I don't have to tie it down in the bed. The initial investment was expensive but the improvements and convenience are well worth it, plus the DJI blades are cheap if I need replacements. You pay for what you get most of the time and this is one instance where going to more expensive route really paid off!
I have also discovered the adjustments to these parameters on the Pixhawk that have really smoothed out they flying characteristics of this copter:
1.
RC_FEEL_RP
2.
ATC_ACCEL_RP_MAX
3.
ATC_RATE_RP_MAX
See this post for some details:
http://www.multi-rotor.co.uk/index.php?topic=7625.0
Weird that these parameters are so obscure in the literature. I am still tweaking them a bit but with 40% expo and some more work I feel like I might get this thing close to feeling like a HoverflyPro board! That's a big statement if you've ever flown one of those.
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